Design Projects

 

CONSULT FASON, LLC – DESIGN PROJECTS

 

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  • Co-Inventor and Chief Mechanical Design Engineer for electromechanical shape-cutting device (The Slice) used in the scrapbooking segment of the Craft and Hobby industry.
  • Co-inventor of patented drive system using radial drive mechanism
    • Designed and modeled gear train for main drive system, housing components, main disc, handle and buttons.
    • Created detailed drawings, CTQ inspection documents and pdf-based user manual.

 

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  • Chief Mechanical Engineer for design and development of two advanced functionality LED Light bulbs (ilumi.co)
    • Prototypes designed and built by me appeared on ABC’s “The Shark Tank” where Mark Cuban invested in the company.
    • Created Cad models for all components.
    • Sourced component parts, evaluated 3D printed parts
    • Provided Tooling drawings and First Article Inspections
    • Designed Extruded heatsinks.

 

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  • Electro-Mechanical Development and consultation on OrthoFix BioStim product line
    •  Hired to consult on injection molding practices and design approach for mass production.
    • Updated designs and produced 2D drawings for fabrication and inspection.

 


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  • Designed functional prototype housing for Logistics/Supply Chain tracking device.
    • Initially designed for 3D printing processes to validate design.
    • Then modified design for mass production using injection molding.

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  • Chief Mechanical Engineer for consumer electronic device (Company confidential).
    • RFID, Digital compass, GPS, Language Processor, speaker, microphone, audio amp and power source designed into a package smaller than a hockey puck.
    • Provided component selection support and rendered images for display.

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